Fully Automatic Rotary Bottle Washing Machine
Machine Description
A rotary-type automatic machine designed for internal and external washing of bottles using multiple jets and washing sequences. It features an automatic bottle loading, gripping, rotating, and unloading mechanism.
Key Features
| Feature | Description |
|---|---|
| Type | Fully Automatic Rotary Bottle Washing Machine |
| Operation | Continuous Rotary Motion with Bottle Gripping & Indexing System |
| Bottle Types | Round / Flat / Square Bottles |
| Bottle Material | Glass / PET / HDPE / Plastic |
| Bottle Sizes | 30 ml to 1000 ml (customizable) |
| Washing Stations | 6 to 12 (configurable based on model) |
| Washing Media | Filtered Water, Hot Water, Air Wash, Detergent Wash, or as per client need |
| Washing Cycle | Internal + External wash with customized sequencing |
| Infeed/Outfeed | Automatic with Bottle Holders or Pucks |
| Bottle Gripping Mechanism | Rotary grippers with adjustable arms |
Technical Specifications
| Parameter | Specification |
|---|---|
| Production Capacity | 60 - 300 Bottles per Minute (varies by model) |
| Power Supply | 3 Phase, 415V, 50Hz (customizable) |
| Power Consumption | 2 - 5 kW (approx., model-dependent) |
| Air Consumption | 5 - 10 CFM @ 6 Bar |
| Water Consumption | 200 - 500 liters/hour (varies by cycle) |
| Construction Material | SS 304 / SS 316 (contact parts) |
| Control System | PLC-based with HMI touchscreen (Siemens/Mitsubishi) |
| Safety Features | Overload protection, No bottle - No wash interlock |
| Dimensions | Approx. 2000 mm (L) x 1500 mm (W) x 1800 mm (H) |
| Weight | 800 - 1500 kg (depending on model) |
Optional Features
- Online Water Recirculation System
- Automatic Bottle Loading Elevator
- Customized Washing Cycles
- VFD for Speed Adjustment
Compliance & Standards
- cGMP & FDA Compliant
- CE Certified (if exported)
- SS316 Contact Parts as per pharmaceutical standards
Semi-Automatic Rotary Bottle Washing Machine
The Semi-Automatic Rotary Bottle Washing Machine is designed for efficient internal and external cleaning of bottles before filling operations. Suitable for pharmaceutical, food, beverage, cosmetic, and chemical industries, the machine ensures hygienic bottle washing with synchronized rotary movement and multiple washing cycles.
Key Features
- Rotary bottle washing system with continuous operation
- Suitable for glass, PET, and plastic bottles
- 4 Inner Washes + 1 Outer Wash system
- Adjustable bottle handling for multiple bottle sizes
- Stainless Steel 304 body with SS 316 fluid contact parts
- Smooth rotary indexing for gentle bottle movement
- Low maintenance and easy cleaning design
- VFD-based motor drive for speed control
Technical Specifications
| Parameter | Standard Range / Specification |
|---|---|
| Output Speed | 60 to 120 Bottles per Minute (Depending on Bottle Size) |
| Number of Pockets | 16, 24, 30, or 64 Pockets (Based on Model Configuration) |
| Bottle Diameter Range | Ø 25 mm to Ø 90 mm |
| Bottle Height Range | 50 mm to 200 mm |
| Wash Cycles | 4 Inner Washes + 1 Outer Wash (Customizable Sequence) |
| Working Height | 850 ± 50 mm |
| Main Motor Drive | 1.0 HP to 2.0 HP, 3-Phase AC with VFD |
| Water Pumps | 2 Units (0.5 HP or 1.0 HP Centrifugal Pumps) |
| Material of Construction | Stainless Steel 304 (Base Structure) & SS 316 (Fluid Contact Parts) |
Applications
- Pharmaceutical Industry
- Syrup Bottles
- Oral Liquid Containers
- Food & Beverage Industry
- Juice Bottles
- Water & Beverage Containers
- Cosmetic Industry
- Oil Bottles
- Lotion & Shampoo Containers
- Chemical Industry
- Chemical Liquid Bottles
- Industrial Containers
Fully Automatic Linear Bottle Washing Machine Pick-Places
Typical / Example Specification
| Parameter | Value / Range | Notes |
|---|---|---|
| Bottle Size | Diameter: ~30-100 mm; Height: ~50-200 mm (varies by model) | Flat / square shapes may need change parts or special pockets. |
| Throughput / Output | ~30-40 bottles per minute; up to ~10,000 bottles/hour | |
| Number of Pockets / Carriers | ~10-20 pockets across the indexing carrier | Holds bottles in inverted (“neck down”) position during wash. |
| Wash Zones / Cycles | Multiple internal wash nozzles + external wash + air blow dry | Often 3-5 internal washes + 1 external + 1 air. |
| Water / Air Consumption | Water: 400-600 L/hr; Air: 5-6 Bar, ~20-30 CFM | Depends on size & speed. |
| Materials of Construction |
• SS316/316L (contact parts) • SS304 (frame/covers) • Springs, seals compatible with washing media • Acrylic / transparent covers for observation |
|
| Drive, Conveyor & Indexing Mechanism |
• Carrier pockets on indexing motion • Wire mesh / SS belt with oscillating guide rails • Automated pick & place with inverted wash |
Exit bottles upright after wash. |
| Power / Motor Requirements | Main drive motor 1-5 HP; pump motors 1-2 HP each; heater elements if hot water; 3-phase supply | |
| Utility Requirements |
• Electrical: 3-phase, 415V • Compressed air: 5-6 bar • Water: clean / filtered / DM water • Drainage & overflow protection |
|
| Frame / Overall Dimensions | Varies by model; Height ~1.4-1.7 m; Length several meters | Footprint depends on pockets & wash stations. |
| Special Features / Controls |
• No container - no washing interlock • No wash - no water supply mode • Variable speed (VFD) • Quick changeover parts • Separate wash circuits • CIP provision • GMP compliance |
What to Decide / Provide for Final Specification
- Bottle dimensions: diameter (neck & body), height, shape (round/square/flat).
- Desired throughput: bottles per minute / hour.
- Washing media: water, hot water, steam, chemical rinses, air drying, etc.
- Hygiene / compliance: pharma-grade, food-grade, etc.
- Utilities: power voltage, compressed air, water type, space & footprint constraints.
- Changeover frequency: how often bottles sizes change & speed of part swaps.
- Budget constraints & sourcing (local vs imported materials & features).
Semi-Automatic Rotary Bottle Washing Machine
| Parameter | Typical Value / Range | Notes / Variants |
|---|---|---|
| Machine Principle & Mechanism | Rotary indexing / “Geneva” mechanism | Allows intermittent motion, gives dwell time for wash cycles. |
| Washing Zones / Wash Cycles | Usually 5 cycles: 4 internal + 1 external; some include air wash | Cycles may use hot water, DM/RO water, or air. Sequence customizable per SOP. |
| Bottle Types / Sizes | Round, Flat / Square bottles; Neck Ø 20-30 mm; Height ~50-270 mm; Diameter 30-100 mm | Change parts (holders, neck pockets, cups) required when switching bottle sizes/shapes. |
| Number of Bottle Holders / Pockets | Common: 64, 80, 96 holders; smaller models ~32 | More pockets = higher throughput but larger footprint. |
| Throughput / Output | ~30-40 bottles/min up to ~80-120 bottles/min | Hourly: ~2,600-9,000 bottles/hr (64-96 pockets). Depends on bottle size, shape, neck opening, and operator speed. |
| Water Consumption | ~200-230 L/hr per wash zone; outer wash ~200 L/hr | Recirculation tanks reduce fresh water usage. |
| Tanks | 2 SS tanks (SS 304/316 contact parts), ~50-75 L each | One for fresh/DM/purified water, other for recirculated water. |
| Power / Motor | Main motor ~0.5 HP; pumps ~1 HP each; heater ~3 kW; 3-phase 415V, 50 Hz | Scaled up for larger bottles / higher speed machines. |
| Heater | ~3 kW heater (for hot water wash cycles) | |
| Air / Compressed Air | ~5-6 bar; ~5 CFM | Required if air wash stage included. |
| Height / Ergonomics | Working/loading height ~800-1000 mm | Designed for manual loading/unloading. |
| Dimensions & Weight | Length/width ~1.5-2 m; height ~1.3-1.8 m; weight 400-800 kg | Varies by capacity and model. |
| Material of Construction | Frame/body: SS 304; Contact parts: SS 316; some MS (non-pharma) | |
| Controls & Features | Solenoid valves, spray nozzles, optional air wash, manual loading/unloading, PLC/HMI (optional), emergency stop | Change parts required for bottle size change. |
| Safety / GMP Compliance | GMP / cGMP standards, sanitary design, leakage prevention | Pharma / food-grade applications. |
Key Optional / Customisable Features
- Ability to handle flat / square bottles as well as round bottles
- Air wash / air jet stage for moisture removal / final rinse
- Multiple wash media: detergent, hot water, DM / purified water rinse
- Adjustable / modular change parts for neck size, bottle height
- PLC / touchscreen HMI for better control & monitoring
- Utility hooks: separate electrical panel, splash guards, detachable tanks
- Water recirculation, filters, treatment to reduce consumption
- Pre-filtration (DM / RO / WFI water), fine filters
Fully Automatic Air-jet Bottle Washing Machine
| Parameter | Typical Values / Range | Comments |
|---|---|---|
| Output / Speed | ~ 40 – 150 Bottles/min (linear models); up to ~ 300 BPM in high-speed lines | |
| Bottle / Container Diameter | Up to ~ 60 – 100 mm | Can be larger with special change parts |
| Bottle Height | ~ 45 – 270 mm | Adjustable in some machines |
| Neck Diameter / Neck Holder | Change parts for different neck sizes | “Mouth holder” changes |
| Cleaning Cycle | Air jet blowing (positive pressure), vacuum cleaning, sometimes water wash | Typically 4–6 air washes or more |
| Air Pressure & Consumption | 4 – 6 kg/cm², ~ 400 L/min or ~ 20 – 30 CFM | Depends on bottle size & nozzles |
| Power / Electrical Requirements | 3-phase motors, ~ 0.5 HP to 20 HP | Voltage: 415 V, 50 Hz (India) |
| Materials of Construction (MOC) | SS 304 / SS 316L (contact parts); SS 304 (frame & covers) | |
| Machine Dimensions & Working Height | Length ~ 2 – 3 m (linear unit), height adjustable 850 – 950 mm | Depends on capacity |
| Utilities Required |
• Clean / filtered compressed air • Vacuum pump • 3-phase electrical supply • Water supply (if water wash feature) |
|
| Special Features / Controls |
• No bottle – no cleaning interlock • Overload clutch to prevent jams • Variable speed via inverter drives • Changeover parts for different bottle sizes • Dust collector / exhaust fan in chamber |
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