Automatic Servo PLC Base Liquid Bottle Filling Machine

Technical Specifications

Filling System	Gear Pump Controlled by Servo Motor (Schneider/Allen Bradley)
Servo Motor	400wt to 750wt
Production Speed	Depends on Number of Filling Heads, Liquid Foam, Volume, Neck Size
Available Machine Variants	4 Head / 6 Head / 8 Head / 10 Head
Working Direction	Left to Right
Suitable Products	Free Flow Liquid
Containers	HDPE / PET / Glass / Metal Tin / Aluminum Bottles
Volume Capacity	5ml to 200ml / 50ml to 5 Liters / 10 & 15 Liters
Volume Adjustment	PLC + HMI One-Time Setting (Schneider / Allen Bradley)
Drip Prevention	Special Nozzle with NRV Valve
No Bottle No Filling	Sensor Based
Bottle Stopper	Pneumatic Based (Techno / Janetic)
Collection Tray	Pneumatic Based (Techno / Janetic)
Up/Down Movement	Pneumatic Based (Techno / Janetic)
Filling Accuracy	± 0.2% to 0.5%
Working Height	860mm (± 50mm)
Machine Weight	Approx. 750 kg
Machine Dimensions	Depends on Filling Head Model

Material of Construction

Main Frame	SS ANGEL SS 304 Heavy Duty
Conveyor	Complete SS 304
Contact Parts	SS 316L (Contact) / SS 304 (Non-Contact)
Star Chain	97mm Pitch, 3.5", Thickness 3mm, SS 304
Conveyor Motor	0.5 HP, 1440 RPM (Rotomotives / Crompton / Bonfiglioli)
Bearings	SKF / NACHI USA / TIMKEN USA
Plating	Zinc / Hard Chrome / Blackening (Where Applicable)
Inlet & Outlet Pipe	Branded House Pipes
Bypass Pipe	Silicone Pipe
Material Collection Tray	Complete SS 304
Cabinet Options	SS Structure / Acrylic Cover
Emergency Stop	Emergency Switch Button on Conveyor

Electrical & Pneumatic Components

Gear Box	Bonfiglioli / Rotomotives / Warm
VFD Drives	Schneider / Allen Bradley / Delta
HMI + PLC	Delta / Schneider / Panasonic
Electric Wiring	Ferrule Numbered with Proper Marking
Level Sensor	Leuze / Sick / Panasonic
Proximity Sensor	Autonix / Pulset
Wires & Cables	RR Company
Power	2 HP to 3 HP, 230V, Single Phase
Compressor Air Required	6 Bar Pressure, 0.5 CFM

Automatic Pouch Filling-Sealing Machine (FFS - Edible Oil Packing - Open Body)

Open Body Automatic Liquid Packing Machine for Oil, Edible Oil, Soya Oil, Palm Oil, Ghee, Mangoras, and other liquids. Available in Center Seal and Three-Side Seal models. Features a double sealing system suitable for oil and ghee, I-mark sensor for accurate cutting, and supports Nylon-based LD film (up to 100 microns).

Product Features

• Online counting system
• Easy to operate & maintain
• Digital controller
• Pouch length adjustable by programmer controller
• High accuracy sealing & cutting impression
• Low waste disposal
• Fully automatic, compact, and robust design

Technical Specifications

Capacity	200-1000 ml
Filling System	Filling by Gear Pump
Packing Material	Low Density (L.D) Polyethylene Film
Type of Sealing	Center Seal (Three-Side Seal Also Available)
Film Size	325 mm Width
Operating System	Mechanical Base
Speed	800 to 1200 Pouches/Hr (Varies with Product & Filling Range)
Pouch Pulling	Pouch Pulling by Electronic Motor
Power	½ HP Motor, Single Phase
Sealing Type	Impulse Bar
Photocell System	Available
Batch Coding System	Optional (As Required)

Fully Automatic 10 Head Servo Base Liquid Bottle Filling Machine

The Fully Automatic 10 Head Servo Base Liquid Bottle Filling Machine is a high-speed, precision-engineered filling solution designed for pharmaceutical, food, cosmetic, chemical, and FMCG industries. Equipped with advanced servo-driven piston technology and PLC-based automation, the machine delivers highly accurate filling with minimal wastage and excellent production efficiency.

Key Features

• High-speed production capacity: 80 – 120 BPM
• 12 Filling Heads for faster and continuous production
• High-precision servo-driven piston filling technology
• Individual servo motors for each filling head ensure unmatched accuracy and easy volume adjustment through HMI
• Filling range from 100 ml to 2000 ml without change parts
• "No Bottle – No Fill" sensor system prevents liquid wastage
• Pneumatic drip-free shut-off nozzles with suck-back arrangement
• PLC-based control system with touchscreen HMI for easy operation
• Stainless Steel 304 / 316L GMP-compliant construction
• Minimal maintenance with reduced mechanical wear and faster changeovers

Technical Specifications

Machine Type	Fully Automatic Servo Base Liquid Bottle Filling Machine
Number of Filling Heads	12 Filling Heads
Filling Technology	High-Precision Servo-Driven Piston System
Production Speed	60 – 120 Bottles Per Minute (Depending on Volume & Viscosity)
Machine Speed	80 – 120 BPM
Filling Range	100 ml to 2000 ml (No Change Parts Required)
Filling Accuracy	± 0.5% to 1%
Construction	Stainless Steel 304 / 316L (GMP Compliant)
Control System	PLC-Based System with Touchscreen HMI
Conveyor Type	8 – 10 Feet Stainless Steel Slat Chain Conveyor
Power Supply	415V AC, 3 Phase, 50Hz

Servo Technology & Advanced Features

GMP Design & Hygiene Standards

All product contact parts are manufactured using high-quality SS 316L stainless steel while non-contact parts are built using SS 304 material. The machine is designed according to GMP standards, ensuring superior hygiene, safety, durability, and compliance for pharmaceutical, food, and cosmetic industries.

Applications

This high-speed servo filling machine is suitable for a wide range of free-flow and semi-viscous liquids and is ideal for:

Automatic Volumetric Liquid Bottle Filling Machine

This volumetric piston-based filling machine ensures high accuracy, low foaming, and consistent performance across a wide range of liquid products. Designed with hygiene, durability, and productivity in mind, it supports fast changeovers and is suited for industries from pharmaceuticals to cosmetics and food.

Key Features

• ±1% fill accuracy using piston-syringe assembly
• “No Bottle, No Fill” system ensures precision and cleanliness
• Contact parts: SS 316; Non-contact parts: SS 304
• Diving nozzle mechanism to reduce foaming
• Interchangeable syringes (10 ml - 1000 ml)
• Left-to-right linear workflow for inline integration
• Rigid vibration-free construction for stable performance
• Elegant control panel with intuitive access
• Quick changeovers with modular parts

Model Comparison

Model	No. of Syringes	Output/Hour	Fill Volume Range
PPMVFM-40	4	2200-2400	5 ml - 1000 ml
PPMVFM-60	6	3000-3600	5 ml - 1000 ml
PPMVFM-80	8	4000-4800	5 ml - 1000 ml
PPMVFM-100	10	5000-6000	5 ml - 1000 ml

Technical Specifications

Construction	Rigid vibration-free stainless steel body
Contact Parts	SS 316
Non-Contact Parts	SS 304
Main Motor	2 HP - 5 HP (Depending on Model)
Electric Power	440V, 3 Phase, 50Hz / Optional 230V, 1 Phase
Bottle Diameter Range	30 - 100 mm
Drive System	AC Frequency Drive for Motor and Conveyor
Conveyor Type	Slat Conveyor, 6 ft - 10 ft (Height Adjustable: 800mm - 900mm)
Liquid Collection	Long SS tray with outlet under conveyor
Stopper & Nozzle	Pneumatically Controlled

Industries Where It's Used

Semi Automatic Volumetric Liquid Filling Machine

The Semi-Automatic Volumetric Liquid Filling Machine offers precision liquid filling through piston-based or cylinder-driven volumetric systems. Designed for SMEs, labs, and light industrial use, these machines are ideal for a wide range of liquid viscosities with excellent changeover efficiency and fill accuracy.

Key Features

• Filling volume from 5 ml to 1,000 ml (extendable to 5+ litres)
• Filling accuracy: ±1% standard, up to ±0.5% for premium models
• Output: 600 - 2400 containers/hour (10-40 BPM depending on viscosity)
• Available with 1 to 4 filling heads for increased throughput
• SS304 body and SS316 contact parts; fully GMP-compliant
• Manual or foot pedal operation; fill volume adjustable via VFD or dial
• Power: 230 V single-phase or 415 V three-phase; 0.5-1 HP motor
• Air supply required (4-6 bar) for pneumatic nozzle actuation
• Compact design: 900X900X1050 mm; ~95-120 kg weight
• Fast changeovers using modular syringes and adjustable dosing blocks

Summary Specification Table

Feature	Typical Specification
Fill Volume	5 ml - 1,000 ml (extendable to 5 L+ via change parts)
Filling Accuracy	±1% (standard); ±0.5% for premium models
Speed / Output	~700-2,400 containers/hour (10-40 BPM)
Number of Filling Heads	1-4 heads typically; custom options available
Construction	SS304 body; SS316 contact parts; GMP-compliant
Controls	Manual/foot pedal operation; VFD or manual volume/speed control
Power Requirements	230 V/415 V, 0.5-1 HP motor; pneumatic versions require 4-6 bar air
Size & Weight	Approx. 900X900X1050 mm; ~95-120 kg

Semi-Automatic 2 Head Servo Base Liquid Bottle Filling Machine

Key Features

• Two filling heads (nozzles) enabling simultaneous filling of two bottles.
• Servo motor-based metering / gear pump or piston pump system for precise, repeatable filling volume.
• Semi-automatic: operator places bottles; machine fills; basic pneumatic or manual/sensor-assisted bottle stopping & nozzle actuation.
• “No bottle, no fill” safety/sensor arrangement to avoid wastage.
• Diving or reciprocating nozzles to reduce splashing/foaming (for more viscous or foamy liquids).
• Change parts or modular setup for different fill volumes (change nozzle, syringe/piston size, etc.).
• Stainless steel (SS 304 or SS 316) contact parts; other structural parts SS cladding or powder-coated mild steel.
• Basic user interface for setting fill volume; may include PLC/HMI in higher-end models.

Technical Specifications