Automatic Auger Base Powder Bottle Filling Machine
| Typical Specification - Automatic Servo Auger, 1 Head Powder Filling Machine | ||
|---|---|---|
| Parameter | Typical Value / Range | Notes / Variants |
| Number of Filling Heads | 1 | Single head design; optional 2+ heads available |
| Filling Range (weight) | ~ 5 g to 500 g (up to 1 kg with change parts) | Depends on powder properties & auger size |
| Filling Speed | ~ 30-40 bottles per minute | For small fills (5-60 g) & free-flowing powders; slower for sticky powders |
| Accuracy / Tolerance | ± 2-3% (better for heavier fills) | Depends on powder flow, humidity, container neck, etc. |
| Container / Bottle Size | Diameter: ~25-85 mm; Height: up to 100-260 mm | Supports round/square, plastic/glass bottles; uses change parts |
| Machine Material of Construction | Frame: SS304; Contact parts: SS316 / SS316L | Ensures hygiene and corrosion resistance |
| Drive System | Servo motor (auger); VFD for conveyor | Timers or PLC may control auger speed/time |
| Electrical Power Supply | 3 Phase + Neutral + Earth; 220/380/415 V, 50/60 Hz | Depends on model & region |
| Air / Pneumatic Requirements | Clean, filtered, oil-free air; ~2-6 bar | Used for sensors, holders, actuators, safety interlocks |
| Hopper Capacity & Agitator | Typically 40-50 L with agitator | Prevents powder bridging, ensures consistent feeding |
| Conveyor / Bottle Handling | Adjustable height: ~850-910 mm | Includes holders, sensors, turntables; no-container-no-fill system |
| Machine Dimensions & Weight | L: ~1500-2000 mm, W: ~700-1100 mm, H: ~1650-2200 mm; Weight: ~300-600 kg | Heavier with dust enclosures, guards, etc. |
Optional Features / Extras
- Dust extractor / enclosure / acrylic guard
- Powder level sensors in hopper
- PLC + HMI touchscreen controls / recipe storage
- Safety guards and interlocks
- Change parts (different augers / funnels) for varied fill ranges
- “No bottle, no fill” feature
- Adjustable speed controls
- CIP (Clean-in-Place) or easy cleaning design
- Environment controls (humidity) - especially for pharma/food/cosmetic industries
Automatic Servo Auger Base 2-Head Powder Bottle Filling Machine
Typical Use / Function
- Designed to fill powders or micro granules into bottles or jars (food, pharmaceutical, chemical, cosmetic, etc.).
- Dual heads increase throughput (fills two bottles/jars in parallel or sequentially).
- Uses auger/screw metering (volumetric), often with servo-driven screw(s) for precision.
- “No Bottle, No Fill” safety and waste control system.
- Often built to meet GMP / cGMP norms: contact parts SS316, external frame SS304, easy to clean and hygienic.
Key Technical Specifications
| Specification | Typical Value / Range |
|---|---|
| Number of Filling Heads | 2 (Double head) |
| Filling Volume / Fill Range | ~5 grams up to 500-1000 grams (sometimes up to 2000g with change parts) |
| Production Speed (BPM) | ~40-80 bottles per minute Higher for small fills (5-10g); lower for large fills |
| Accuracy / Tolerance | ±1.0% to ±3% Typical ±2%; depends on powder type and fill size |
| Hopper Capacity | ~15-50 liters per head (or total), depending on model |
| Machine Dimensions (LXWXH) | ~2000-2500 mm X 900-1100 mm X 1500-2000 mm |
| Power / Electrical | 3-phase, ~400-440 V, 50 Hz Power: 1-3 kW depending on auger, servo, agitator, conveyors |
| Pneumatic / Air Requirements | Compressed air: ~3-6 kg/cm² For bottle holding, sensors, actuators |
| Other Utilities / Features |
• Conveyor system for infeed/outfeed • Servo motors / AC drives for auger screw • PLC + HMI with parameter setting & recipe storage • SS316 contact parts, SS304 frame • Optional: Dust extraction, safety guards, level sensors, change parts |
Practical Considerations / What Affects Performance
- Powder Properties: Flowability, bulk density, particle size, and moisture affect performance.
- Change Parts: Required for different fill weights/bottle sizes (augers, funnels, star wheels).
- Cleaning & Hygiene: Important for food/pharma use. SS316 contact parts, easy disassembly, minimal crevices preferred.
- Accuracy vs Speed: Higher speed can reduce accuracy, especially for small fills; multiple dosing can help.
- Utilities: Ensure stable power, compressed air, dust extraction, and appropriate ambient conditions.
Automatic Pouch Filling-Sealing Machine (Auger Base - Powder FFS)
Product Features
- Online counting system
- Easy to operate & maintain
- Digital temperature controller
- Batch cutting system available
- Pouch length adjustable by programmer controller
- Nitrogen flushing system available (if required)
- Accurate sealing & cutting impression
- Low waste disposal
- Fully automatic compact and robust machine
Technical Specifications
| Specification | Details |
|---|---|
| Capacity | 10-100 gm, 100-250 gm, 100-500 gm (Different machine models) |
| Filling System | Volumetric Cup Filler Base / Auger Filler Base |
| Packing Material | Any heat sealable laminate film |
| Type of Sealing | Center Seal |
| Operating System | Horizontal Seal Pneumatic Base |
| Speed | 20 to 25 pouches/min (varies with product nature & fill weight) |
| Pouch Pulling | Pouch pulling by electronic motor |
| Power | ½ HP Motor, Single Phase |
| Photocell System | Available |
| Batch Coding System | Optional - as per your requirement |
Semi-Automatic Auger Base Powder Filling Machine
Technical Specifications
| Parameter | Specification |
|---|---|
| Machine Type | Semi-Automatic Auger Filling Machine |
| Filling Principle | Auger Screw System (Volumetric/Weight-based) |
| Filling Range | 10g to 5kg (customizable) |
| Accuracy | ±1% (depends on powder and consistency) |
| Hopper Capacity | 25 - 50 Liters (customizable) |
| Filling Speed | 10 - 30 fills/min (depends on operator and size) |
| Control System | PLC or Digital Control Panel |
| Power Supply | 220V / 50Hz / Single Phase (customizable) |
| Power Consumption | 0.5 - 1.5 kW |
| Machine Material | SS304 / SS316 (contact parts) |
| Nozzle Types | Interchangeable for different container sizes |
| Operation Mode | Foot pedal or button start |
| Weighing System | Optional (load cell for high accuracy) |
| Container Types | Bottles, jars, pouches, cans |
| Application | Spices, protein powders, pharmaceuticals, flour, milk powder, chemicals, etc. |
| Dimensions (LXWXH) | Approx. 600 x 800 x 1600 mm (varies by model) |
| Weight | 100 - 200 kg (depending on model) |
| Air Consumption | Not always required (depends on optional features) |
| Optional Features | Dust collector, vibrator, nitrogen flushing, servo motor for auger |
Applications / Uses
- Food industry: Spices, baking powder, milk powder, protein powder
- Pharmaceutical: Ayurvedic and chemical powders
- Cosmetics: Talc, face powders
- Agriculture: Pesticide powders, feed supplements
