Filter Press Machine
1. General Description
| Type | Plate and Frame Filter Press |
| Size | 10 plates, 8 inches each (approx. 200 mm) |
| Application | Pharmaceutical grade filtration for liquids and slurries |
| Compliance | GMP, FDA, and cGMP standards |
2. Materials of Construction
| Frame | Stainless Steel 316L (FDA compliant) |
| Filter Plates | Polypropylene or Stainless Steel 316L |
| Filter Cloth | FDA-approved PTFE, polypropylene, or other pharma-grade media |
| Seals and Gaskets | Silicone or Viton FDA-approved |
3. Operating Parameters
| Max Operating Pressure | 6-8 bar (90-120 psi) |
| Max Operating Temperature | 80-100 °C (depends on gasket/media) |
| Filtration Area | ~0.5 m² (varies by plate design) |
| Cycle Time | 30-60 minutes per batch |
4. Design Features
| Sanitary Design | Smooth surfaces, CIP/SIP compatible |
| Plate Closing | Manual or Hydraulic system |
| Drip Trays | With collection channels for sterile handling |
| Pressure Gauges | For monitoring filtration pressure |
| Sampling Ports | For in-process quality checks |
| Cleaning | Easy disassembly and cleaning |
5. Dimensions & Weight
| Overall Size | Approx. 600 X 800 X 700 mm |
| Weight | ~100-150 kg |
6. Accessories
| Inlet/Outlet | Sanitary piping with clamps |
| Tools | Filter cloth installation tools |
| Optional Instrumentation | Flow meters, pressure transmitters, etc. |
| Control Panel | For automated filtration cycles (optional) |
Mixing Tank Specifications
| Parameter | Specification |
|---|---|
| Tank Material | SS 316, 500 L capacity |
| Tank Shape | Cylindrical, flat bottom |
| Stirrer Type | Propeller, 1 HP motor |
| Stirrer Speed | 50-300 RPM, variable speed |
| Finish | Inside mirror polished |
| Design Pressure | Atmospheric |
| Design Temperature | -10°C to 150°C |
| Lid | Hinged with sight glass |
| Valves | 2” Tri-clamp inlet/outlet |
| Additional Features | Level sensor, thermowell |
| Support | SS 304 legs |
Double Jacketed Tank - Manufacturing Specifications And Manufacturing Tanks
1. General Description
- Type: Double Jacketed Storage/Mixing Tank
- Application: Heating, cooling, or maintaining temperature of liquids/chemicals in pharmaceutical, food, chemical industries.
- Capacity: [Specify Volume, e.g., 1000 Litres]
- Shape: Cylindrical with flat/elliptical heads
- Orientation: Vertical/Horizontal
2. Materials of Construction
- Tank Body: SS 304 / SS 316 / Carbon Steel
- Inner Jacket: Same as tank body material
- Outer Jacket: SS or Carbon Steel (painted/coated)
- Insulation: Optional (PU foam / Rock wool)
- Finish:
- Internal: Electro-polished (Ra ≤ 0.4 μm)
- External: Painted, polished, or sandblasted
3. Design Pressure and Temperature
- Design Pressure: [e.g., Atmospheric / 3 bar(g)]
- Design Temperature: -10°C to 150°C
- Test Pressure: Hydrostatic or pneumatic as per ASME/PED
4. Jacket Specifications
- Inner jacket for heating/cooling circulation
- Outer jacket for insulation/secondary use
- Jacket Thickness: [e.g., 2-3 mm]
- Nozzles: Inlet/outlet with flanges or clamps
5. Nozzles and Connections
- Manway for cleaning/maintenance
- Product inlet/outlet, vent & drain nozzles
- Instrument nozzles (temperature, pressure, level)
- Flanges: ANSI/ASME/DIN
6. Support and Mounting
- Skirt support / legs (vertical)
- Saddles (horizontal)
- Lifting lugs & foundation anchoring
7. Instrumentation and Accessories
- RTD / thermocouple sensors
- Pressure gauge on tank & jacket
- Level indicator (sight glass or electronic)
- Agitator (if mixing required)
8. Standards and Codes
- Design & Fabrication: ASME Sec VIII / EN 13445 / PED / API 650
- Welding: AWS / ASME IX
- Testing: Hydrostatic (1.5 X design pressure), Dye Penetrant, Radiography
9. Painting and Coating
- External painting (epoxy/polyurethane) for carbon steel
- Internal coating if required
10. Documentation
- Material test certificates (MTC)
- WPS & Welder Qualification Records
- Inspection & Test Reports
- O&M Manual
Optional Features
- Heating medium: Steam, hot water, thermal oil, or electric
- Cooling medium: Chilled water, glycol, etc.
- Removable insulation blanket
- Agitation/mixing system
Storage Tank Specifications
| Tank Capacity | Type | Material | Application |
|---|---|---|---|
| 500 Liters | Storage Tank | SS 304 / SS 316 | Suitable for water, chemicals, food & pharma liquids |
| 1000 Liters | Storage Tank | SS 304 / SS 316 | Suitable for water, chemicals, food & pharma liquids |
